rev e zf series 30 watts dc/dc power converters single and dual outputs 1/9/2018 wall industries, inc. ? 37 industrial drive, exeter, nh 03833 ? tel: 603 - 778 - 2300 ? toll free: 888 - 597 - 9255 ? fax 603 - 778 - 9797 website: www.wallindustries.com ? e - mail: sales@wallindustries.com page 1 of 7 size: 2in x 1.60in x 0.40in (50.8mm x 40.6mm x 10.2mm) options features ? ? single or dual output ? output voltage ? input voltage ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? telecom/datacom ? industry control systems ? measurement equipment ? semiconductor equipment the zf serie s of dc/dc power converters provides up to 30 watts of output power in a standard 2.0? x 1.6? x 0.4? package. this series has single and dual output models with 2:1 input voltage ranges of 9 - 18vdc, 18 - 36vdc, and 36 - 75vdc.some features include high efficien cy up to 90%, 1600vdc i/o isolation, remote on/off, and voltage adjustability. this series is also protected against over voltage, over load, short circuit, and over temperature conditions. all models are rohs compliant and have ul60950 - 1, en60950 - 1, and i ec60950 - 1 safety approvals. model selection table single output model number input voltage range output voltage output current ripple & noise (1) input current output power maximum capacitive load (4) efficiency (1) min load full load no load (2) full load (3 ) zf12s1.5 - 6000 12vdc (9 - 18vdc) 1.5vdc 0ma 6000ma 50mvp - p 100ma 1014ma 9w 85,800f 78% zf12s1.8 - 6000 1.8vdc 0ma 6000ma 50mvp - p 100ma 1169ma 10.8w 65,000f 81% zf12s2.5 - 6000 2.5vdc 0ma 6000ma 50mvp - p 110ma 1582ma 15w 33,000f 83% zf12s3.3 - 60 00 3.3vdc 0ma 6000ma 50mvp - p 115ma 2037ma 19.8w 19,500f 85% zf12s5 - 6000 5vdc 0ma 6000ma 50mvp - p 95ma 3012ma 30w 10,200f 87% zf12s12 - 2500 12vdc 0ma 2500ma 75mvp - p 170ma 2976ma 30w 3,240f 88% zf12s15 - 2000 15vdc 0ma 2000ma 75mvp - p 210ma 2976ma 30w 1 ,100f 88% zf24s1.5 - 6000 24vdc (18 - 36vdc) 1.5vdc 0ma 6000ma 50mvp - p 50ma 493ma 9w 85,800f 80% zf24s1.8 - 6000 1.8vdc 0ma 6000ma 50mvp - p 35ma 580ma 10.8w 65,000f 82% zf24s2.5 - 6000 2.5vdc 0ma 6000ma 50mvp - p 45ma 780ma 15w 33,000f 84% zf24s3.3 - 6000 3. 3vdc 0ma 6000ma 50mvp - p 50ma 1010ma 19.8w 19,500f 86% zf24s5 - 6000 5vdc 0ma 6000ma 50mvp - p 50ma 1490ma 30w 10,200f 88% zf24s12 - 2500 12vdc 0ma 2500ma 75mvp - p 80ma 1470ma 30w 3,240f 89% zf24s15 - 2000 15vdc 0ma 2000ma 75mvp - p 90ma 1470ma 30w 1,100f 89 % zf48s1.5 - 6000 48vdc (36 - 75vdc) 1.5vdc 0ma 6000ma 50mvp - p 20ma 244ma 9w 85,800f 81% zf48s1.8 - 6000 1.8vdc 0ma 6000ma 50mvp - p 20ma 290ma 10.8w 65,000f 83% zf48s2.5 - 6000 2.5vdc 0ma 6000ma 50mvp - p 25ma 390ma 15w 33,000f 85% zf48s3.3 - 6000 3.3vdc 0ma 6000ma 50mvp - p 30ma 500ma 19.8w 19,500f 87% zf48s5 - 6000 5vdc 0ma 6000ma 50mvp - p 35ma 740ma 30w 10,200f 89% zf48s12 - 2500 12vdc 0ma 2500ma 75mvp - p 35ma 730ma 30w 3,240f 90% zf48s15 - 2000 15vdc 0ma 2000ma 75mvp - p 55ma 730ma 30w 1,100f 90%
rev e zf series 30 watts dc/dc power converters single and dual outputs 1/9/2018 wall industries, inc. ? 37 industrial drive, exeter, nh 03833 ? tel: 603 - 778 - 2300 ? toll free: 888 - 597 - 9255 ? fax 603 - 778 - 9797 website: www.wallindustries.com ? e - mail: sales@wallindustries.com page 2 of 7 model sel ection table dual output model number input voltage range output voltage output current ripple & noise (1) input current output power maximum capacitive load (4) efficiency (1) min load full load no load (2) full load (3 ) zf12d12 - 1250 12vdc (9 - 18vdc) 12vdc 0ma 1250ma 100mvp - p 60ma 3012ma 30w 1020f 87% zf12d15 - 1000 15vdc 0ma 1000ma 100mvp - p 40ma 3012ma 30w 675f 87% zf24d12 - 1250 24vdc (18 - 36vdc) 12vdc 0ma 1250ma 100mvp - p 30ma 1488ma 30w 1020f 88% zf24d15 - 1000 15vdc 0ma 1000ma 100mvp - p 30ma 1488ma 30w 675f 88% zf48d12 - 1250 48vdc (36 - 75vdc) 12vdc 0ma 1250ma 100mvp - p 20ma 744ma 30w 1020f 88% zf48d15 - 1000 15vdc 0ma 1000ma 100mvp - p 20ma 744ma 30w 675f 88% specifications all specifications are based on 25c, nominal input vol tage, and maximum output current unless otherwise noted. we reserve the right to change specifications based on technological advances. specification test conditions min typ max unit input specifications operating input voltage range 12vdc nominal input models 9 12 18 vdc 24vdc nominal input models 18 24 36 48vdc nominal input models 36 48 75 start - up voltage 12vdc nominal input models 9 vdc 24vdc nominal input models 17.8 48vdc nominal input models 36 shutdown voltage 12vdc nominal i nput models 8 vdc 24vdc nominal input models 16 48vdc nominal input models 33 input surge voltage (100ms) 12vdc nominal input models 36 vdc 24vdc nominal input models 50 48vdc nominal input models 100 input reflected ripple curren t nominal input and full load 30 map - p input filter l - c type output specifications output voltage see table voltage accuracy - 1.0 +1.0 % line regulation low line to high line at full load single output - 0.2 +0.2 % dual output - 0.5 +0.5 load regulation no load to full load single output - 0.5 +0.5 % dual output - 1.0 1.0 voltage adjustability - 10 +10 % cross regulation asymmetrical load 25%/100% fl dual output - 5.0 +5.0 % output power see table output current see table min imum load 0 ma maximum capacitive load see table ripple & noise measured by 20mhz bandwidth with a 0.1f/50v mlcc single output: 1.5v, 1.8v, 2.5v, 3.3v, 5v models 50 mvp - p single output: 12v, 15v models 75 all dual outputs 100 transien t response recovery time 25% load step change 300 s start - up time constant resistive load power up 25 ms remote on/off 25 temperature coefficient - 0.02 +0.02 %/oc remote on/off control (5) positive logic dc - dc on open or 3~12vdc dc - dc of f short or 0~1.2vdc input current of ctrl pin - 0.5 +0.5 ma remote off input current 2.5 ma protection short circuit protection continuous, automatic recovery over load protection % of lout rated 150 % over voltage protection zener diode clamp 1.5v, 1.8v, 2.5v, 3.3v output models 3.9 vdc 5v output models 6.2 12v output models 15 15v output models 18 over temperature protection +115 oc
rev e zf series 30 watts dc/dc power converters single and dual outputs 1/9/2018 wall industries, inc. ? 37 industrial drive, exeter, nh 03833 ? tel: 603 - 778 - 2300 ? toll free: 888 - 597 - 9255 ? fax 603 - 778 - 9797 website: www.wallindustries.com ? e - mail: sales@wallindustries.com page 3 of 7 specifications all specifications are based on 25c, nominal input voltage, and maxi mum output current unless otherwise noted. we reserve the right to change specifications based on technological advances. specification test conditions min typ max unit environmental specifications operating ambient temperature with derating - 40 +85 oc storage temperature - 55 +125 oc maximum case temperature +100 oc thermal impedance (6) natural convection 10 oc/w natural convection with heatsink 8.24 relative humidity 5 95 % rh thermal shock mil - std - 810f vibration mil - std - 810f mtb f mil - hdbk - 217f, full load 1,283,000 hours general specifications efficiency see table switching frequency 270 300 330 khz isolation voltage (1 minute) input to output 1600 vdc input to case 1600 output to case 1600 isolation resistanc e 500vdc 1 g /100v, esr 48m. cautio n: this power module is not internally fused. an input line fuse must always be used. due to advances in technology, specifications subject to change without notice.
rev e zf series 30 watts dc/dc power converters single and dual outputs 1/9/2018 wall industries, inc. ? 37 industrial drive, exeter, nh 03833 ? tel: 603 - 778 - 2300 ? toll free: 888 - 597 - 9255 ? fax 603 - 778 - 9797 website: www.wallindustries.com ? e - mail: sales@wallindustries.com page 4 of 7 derating curves zf48s5 - 6000 derating curve zf48s5 - 6000 derating curve wit h heatsink efficiency graphs zf48s5 - 6000 efficiency vs input voltage zf48s5 - 6000 efficiency vs output load
rev e zf series 30 watts dc/dc power converters single and dual outputs 1/9/2018 wall industries, inc. ? 37 industrial drive, exeter, nh 03833 ? tel: 603 - 778 - 2300 ? toll free: 888 - 597 - 9255 ? fax 603 - 778 - 9797 website: www.wallindustries.com ? e - mail: sales@wallindustries.com page 5 of 7 mechanical drawing s pin connection pin single dual 1 +vin +vin 2 - vin - vin 4 ctrl ctrl 5 no pin +vout 6 +vout common 7 - vout - vout 8 trim trim external output trimming output can be externally trimmed by using the method shown below. ( ) for dual output trim. notes: 1. all dimensions in inch (mm) 2. toler ance: x.xx0.02 (x.x0.5) x.xxx0.01 (x.xx0.25) 3. pin pitch tolerance 0.01 (0.25) 4. pin dimension tolerance 0.004(0.1) recommended filters recommended filter for en55022 class b compliance recommended en5 5022 class b filter circuit layer the components used in the figure above are as follows: c1 c2 c3 c4 c5 & c6 l1 zf12xxx - xxxx 4.7f/50v 1812 mlcc n/a 4.7f/50v 1812 mlcc n/a 1000pf/2kv mlcc 450h common choke pmt - 048 zf24xxx - xxxx 6.8f/50v 1812 mlcc n/a 6.8f/50v 1812 mlcc n/a 1000pf/2kv mlcc 450h common choke pmt - 048 zf48xxx - xxxx 2.2f/100v 1812 mlcc 2.2f/100v 1812 mlcc 2.2f/100v 1812 mlcc 2.2f/100v 1812 mlcc 1000pf/2kv mlcc 450h common choke pmt - 048
rev e zf series 30 watts dc/dc power converters single and dual outputs 1/9/2018 wall industries, inc. ? 37 industrial drive, exeter, nh 03833 ? tel: 603 - 778 - 2300 ? toll free: 888 - 597 - 9255 ? fax 603 - 778 - 9797 website: www.wallindustries.com ? e - mail: sales@wallindustries.com page 6 of 7 output voltage adjustment output voltage adjustability is for single output models only. output voltage set - point adjustment allows the user to increase or decrease the output voltage set - point of a module. this is accomplished by connectin g an external resistor between the trim pin and either the +output or ? output pins. with an external resistor between the trim and ? output pins, the output voltage set - point increases. with an external resistor be tween the trim and +outp u t pins, the output voltage set - point decreases. the external trim resistor needs to be at least 1/16w resistance. trim up trim down zfxxs1.5 - 6000 trim v out,up r u 1% 1.515v 4.578k 2.605k 1.227k 0.808k 0.557k 0.389k 0.270k 0.180k 0.110k 0.054k 11.639k 5.205k 3.060k 1.988k 1.344k k 0.609k 0.379k 0.020k 0.057k 5.704k 2.571k 1.527k 1.005k 0.692k 0.483k 0.334k 0.222k 0.135k 0.065k 14.660k 6.570k 3.874k 2.525k 1.716k 1.177k 0.792k 0.503k 8k 0.098k 37.076k 16.675k 9.874k 6.474k 4.434k 3.074k 2.102k 1.374k 0.807k 4k 57.930k 26.465k 15.577k 10.283k 7.106k 4.988k 3.476k 2.341k 1.459k 0.753k 49.641k 22.481k 13.428k 8.902k 6.186k 4.375k 3.082k 2.112k 1.358k 0.754k 9.470k 31.235k 18.490k 12.117k 8.294k 5.745k 3.924k 2.559k 1.497k 0.647k 36.570k 6.580k 9.917k 6.585k 4.586k 3.253k 2.302k 1.588k 1.032k 0.588k 367.910k 165.950k 98.636k 64.977k 44.782k 31.318k 21.701k 8.879k 4.391k 45.533k 20.612k 12.306k 8.152k 5.660k 3.999k 2.812k 1.922k 1.230k 0.676k 460.990k 207.950k 123.600k 81.423k 56.118k 39.249k 27.199k 18.162k 11.132k 5.509k 404.180k 180.590k 106.060k 68.796k 46.437k 31.531k 20.883k 12.898k 6.687k 1.718k 499.820k 223.410k 131.270k 85.204k 39.136k 25.974k 16.102k 8.424k 2.282k
rev e zf series 30 watts dc/dc power converters single and dual outputs 1/9/2018 wall industries, inc. ? 37 industrial drive, exeter, nh 03833 ? tel: 603 - 778 - 2300 ? toll free: 888 - 597 - 9255 ? fax 603 - 778 - 9797 website: www.wallindustries.com ? e - mail: sales@wallindustries.com page 7 of 7 company information wall industries, inc. has created custom and modified units for over 50 years. our in - house research and development engineers will provide a solution that exceeds your performance requirements on - time and on budget. our iso9001 - 2008 certification is just one example of our commitment to producing a high quality, well - documented product for our customers. our past proje cts demonstrate our commitment to you, our customer. wall industries, inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. we will continue to provide ongoing support for your project above and beyond the design and production phases. give us a call today to discuss your future project s. contact wall industries for further information: phone: ? (603)778- 2300 toll free: ? (888)597 - 9255 fax: ? (603)778- 9797 e - mail: sales@wallindustries.com web: w ww.wallindustries.com address: 37 industrial drive exeter, nh 03833
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